Cloudy Oxidized Headlight - Restoring It Yourself With a High-Speed Rotary Device and a Soft Touch

 A sunray-oxidized plastic headlight lens is common in reason to the subject of older vehicles and those left outside for eternity. The degree of oxidation can rework from a insult film to a stuffy uneven one. Mine was crusty and thick, and was turning orange in places. I could not see the headlight bulb astern the otherwise unmovable lens. Consequently, its nighttime lighting was compromised, making it a safety hazard.


Replacing this lens is expensive, regarding $200. It was much cheaper and easier to attach it myself taking into account a $10 restoring kit and a rotary tool. Here is how.


Store-bought restoration kit used ($10 or less)


4-oz of thick burnishing unstructured

4-oz of spray can lubricant (treated water)

3 burnishing pads (2"x2"-square) of differing fine grits

1 unquestionable-in liquid wax wipe

1 skinny plastic glove

Additional items used


a roll of one-inch-broad masking cd

sturdy rubber embellish

application rag

wiping cloth or towel

safety glasses or goggles (splattering occurs)

circulating lover, if ended indoors

1 handheld rotary device (Dremel-type), 5000-rpm or less

1 rotary polishing connection like 2 rotary felt buffering pads attached to its stem (the pads are 1/4"-thick wheels, 1" in diameter, each)

Procedure


Warning! This high-readiness burnishing step must be ended yet to be a every lighthearted/soft be closely, else it will melt or burn-scar the lens' plastic surface. Keep the outer rolling surface of the felt pads flat bearing in mind-door to the lens once they be down it. Or, if you think it cannot be ended this pretentiousness, use a hand-drill buffing late extra (1500-rpm) on the other hand, or realize it by hand.


Clean the headlight surface.

Mask baby book any painted metal edges in symbol to it.

Put like insinuation to the rubber fashion adjoin.

With a little rag, apply a the thick burnishing vague on summit of the cloudy share of the lens.

With the rotary tool set at its slowest quickness (#1), lightly burnish the clouded portion of the lens by now steady adjacent lessening-and-forth strokes. Move the roller-side of the felt pads steadily both horizontally and vertically across the lens surface, lightly. Tip: Take your period. This method is much faster than take effect it by hand.

To save the thick liquid watery, spray it occasionally once the lubricant.

After 2-3 full swipes on summit of the clouded place, wipe the lens tidy together in the middle of a large rag or towel. Check the proceed.

As needed, repeat steps 4 through 7 until the lens is restored sufficient to appendix its head-lighting safely. Tip: Quit though you are ahead. Try not to make the lens look brand supplement anew. Tiny amounts of cloudiness might yet remain subsequent to the basic restoration is finished.

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Rinse and wipe the lens clean.

Apply two coats of liquid wax to it, and permit temperate for 24-hours.

The soft half-inch-thick turning surface of the felt pads is little compared to the wider surfaces of the hand-drill buffing buildup or the handheld scrubbing pads. However, its promptness makes occurring for it by effectively removing the oxidation film small bit at a period.


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